Headline Partner

headline-sponsor-logo: UKHospitality

Silver Sponsor

headline-sponsor-logo: Revolut Business

30-1 SEPT/
OCT 2025


30-1 SEPT/
OCT 2025

Automated Storage Solutions within the Drinks Industry

In the fast-paced world of the drinks industry, warehouse efficiency and storage capacity are crucial factors for success. Many companies have been using traditional systems like Pallet Live and Block Stacking to store their products. However, these systems often come with challenges such as wasted space, the risk of damaged stock, and uncontrolled storage. To address these issues and unlock new possibilities, more and more businesses are transitioning to Pallet Shuttles, an innovative solution that offers increased efficiency, reduced damages, and greater storage capacity.

Challenges with the Current System:

The pallet live system, while widely used, has its limitations. It can result in wasted space, as pallets are stacked inefficiently. Moreover, the uncontrolled movement of pallets can lead to damaged stock, especially when dealing with fragile glass bottles. Additionally, the maintenance and upkeep of the system, including the steel infrastructure, can be time-consuming and costly.

Pallet Shuttles: A Game-Changing Solution:

Pallet Shuttles revolutionise the concept of warehouse automation. This innovative system employs automated shuttles that move horizontally within a racking structure. Unlike the uncontrolled movement of pallets in the pallet live system, Pallet Shuttles use sophisticated detection technology to store pallets with minimal gaps, ensuring a more controlled and organised storage process. The result is increased storage density and improved protection for your valuable products.

Benefits of Pallet Shuttles:

Transitioning from a pallet live system to Pallet Shuttles offers several significant benefits. First and foremost, it is a cost-effective solution, with Pallet Shuttles being £200 cheaper per location compared to Pallet Live. This cost-saving factor, combined with the increased storage density, allows businesses to maximise their storage capacity, gaining an extra metre of storage per every 10 pallet locations.

Another advantage of Pallet Shuttles is their ability to operate 24/7 without the need for rests. This ensures continuous workflow and eliminates the need for manual labour during operational breaks. Companies can then repurpose employees for other essential tasks, further optimising their workforce.

Implementation Considerations:

Transitioning to Pallet Shuttles requires specific racking to be put in place. This racking is designed to accommodate the horizontal movements of the shuttles, ensuring seamless operations. While some initial investment may be required to implement the new system, the long-term benefits far outweigh the costs.

Future Trends and Advancements:

Pallet Shuttles are gaining popularity in the industry, and more companies are recognising the advantages they offer. Furthermore, there is an increasing trend of combining Pallet Shuttles with Automated Mobile Robots(AMRs) and fully automated warehouse systems, further enhancing efficiency and productivity.

Transitioning from block stacking, drive-in racking or a pallet live system to Pallet Shuttles is a transformative step for companies in the drinks industry. By reducing damages, increasing storage capacity, and optimising workflow, businesses can significantly improve their operations. The cost savings, storage density, and round-the-clock functionality of Pallet Shuttles make them an attractive choice for any warehouse seeking to achieve great efficiency and maximise its potential. Embracing this innovative technology allows companies to stay competitive in a rapidly evolving industry, providing a strong foundation for future growth and success.